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2005 Users Group Meeting

 


The results of application DayCor camera for
Railways of Russia


Michael Vikhrov JSC «PANATEST» UGM 2005

According the results of testings executed «NIIEFA-ENERGO»
(S-Petersburg, Russia, October 2004),
Mr. Y. I. Plotnikov
Mr. V. P. Gerasimov
Mr.Y.M. Fedorishin
Mr. V.F. Grachev

IR & UV Methods of diagnostic:

Thermal method of diagnostic:
 

The thermal method of testing is able to find the problem with connectors of wires only, but is not able to find out the condition of insulators.

Thermovision image
Thermo Cameras NEC (TH7102WX with interface IEEE1394 FireWire) are installed on the diagnostic railways cars.
Thermo camera installed in the diagnostic railway car

 

UV method of diagnostic:
 

OFIL's DayCor Camera installed on the diagnostic railways car.

DayCor System in the rail cabin

Corona emission from rail insulator

Tower no.82

UV image of corona emission from the rail insulator


Example: insulators defects on 27.5 kV power line

The Conditions of testings:
Date: 20 October 2004
Time: 10-12 AM
Place of testings: The Gorkovskaya railway (Russia)
Voltage: 27,5 kV (AC)
Ambient: +7 C, rain
Velocity of railway car: 35-45 km/h

Constituents of contact system Quantity of Failures %
  data for DC data for AC
Contact-wire line 38 (12) 22 (8)
Another wire 18 (13) 26 (7)
Fixing devices and construction
9 (4) 7 (4)
Insulators 9 (6) 29 (21)
Others
26 26
Sum total 100 (35) 100 (40)
NOTE:
1) Russian railways use DC 3kV and AC 27,5 kV.
2) The meanings in brackets is damages thru staff's fault.


Interval recording of corona phenomenoa on railway insulators
Interval recording of corona phenomenoa on railway insulators

Digital processing results of corona on an insulator
Digital processing results varies according to the brightness level of the UV signal.

Conclusions:

  • The results of testings have confirmed the efficiency DayCor camera for finding the defects of insulators by railway car motion with velocity 45 km/h and above.

  • Together with thermal method of diagnostics, DayCor cameras allow to test the wires, insulators and armature of the contact grid at complex.

  • According to results of testings had been decided to install cameras DayCor for diagnostic railway cars for all railways of Russia at period 2005-2007.

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Railway Diagnostic Car

 

 


View from the cabin

 

 


Cabin crew & DayCor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


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